DOWNLOAD Yamaha Kodiak 400 450 Repair Manual
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Download a Yamaha Kodiak 400 or 450 repair manual instantly. A downloadable Yamaha Kodiak 400/450 repair manual, also termed online factory service manual, is a digitally delivered book of repair instructions.
The Kodiak repair book covers all aspects of maintenance and repair — whether you’re adjusting the timing chain or rebuilding the engine — the repair manual covers it all.
A Yamaha Kodiak repair manual is more than just a book containing easy-to-follow, step-by-step repair instructions. It also contains complete part removal, disassembly, inspection, cleaning, assembly and installation procedures.
Also included are photographs of the components being serviced, diagrams and exploded views. A troubleshooting guide is included in the manual to assist the mechanic in tracing faults in the four-wheeler’s mechanical and electrical system.
Here’s a list of chapters and subchapters included in a Yamaha Kodiak repair manual (note that actual subjects will vary depending on the year and model Kodiak ATV):
General Information
- Kodiak identification numbers
- Liquid cooling engine
- Preparation for part removal procedures
- Kodiak replacement parts
- Gaskets, o-rings and oil seals
- Cotter pins, lock washers/plates
- Circle clips
- Oil seals and bearings
- Checking connections
- Special tools
Periodic Inspections And Adjustments
- Introduction
- Periodic maintenance charts
- Seat and side panel maintenance
- Font carrier, bumper and fender
- Rear carrier and rear fender
- Fuel tank
- Footrest boards
- Valve clearance adjusting
- Timing chain adjusting
- Idle speed adjusting
- Throttle lever free play adjusting
- Speed limiter alteration
- Starter lever free play adjusting
- Spark plug checking
- Ignition timing checking
- Cylinder compression measurement test
- Motor oil level checking and replacement
- Air filter checking
- Coolant checking and replacement
- Coolant temperature indicator check
- V-belt inspection
- Front and rear brake adjustment
- Brake fluid level checking and filling
- Front and rear brake pad replacement
- Shift rod adjustment
- Select lever control cable adjustment
- Final gear oil level checking and replacement
- Differential gear oil checking and replacement
- Steering system checking
- Toe-in adjustment
- Front and rear shock absorber adjustment
- Tire and wheel inspection
- Cable lubrication and checking
- Levers, pedal, etc. lubrication
- battery and fuse inspection
- Headlight beam and bulb adjust/replace
Cooling System
- Radiator checking, removal and install
- Thermostat removal, check and install
- Water pump disassembly, check, assembly
Carburator
- Carburetor tuning
- Carburetor checking, assembly
- Carb adjustment
Drive Train
- Ring gear removal and install
- Velocity joint inspection
- Differential gear check and disassembly
- Differential gear assembly
- Differential gear lash check and adjustment
- Differential gear operation inspection
- Rear axle removal, checking and install
- Final drive gear disassembly and assembly
- Final drive gear checking and install
- Drive pinion gear and ring gear positioning
- Final drive roller bearing removal, reassembly
Troubleshooting
- Yamaha Kodiak won’t start
- Yamaha Kodiak hard to start
- Fuel system troubleshooting
- Electrical system troubleshooting
- Cylinder compression testing
- Yamaha Kodiak idles poorly
- Poor medium and high speed performance
- Drive train troubleshooting
- Four-wheeler hard to shift
- Shift lever does not move
- All-terrine vehicle jumps out of gear
- Engine turns on but vehicle won’t move
- Yamaha Kodiak clutch slipping
- Yamaha Kodiak overheating
- Cooling system troubleshooting
- Brake system troubleshooting
- Shock absorber malfunction
- Lighting system troubleshooting
Specifications
- Kodiak specifications
- Electrical spécifications
- Engine specifications
- Chassis specifications
- Torque tightening specifications
- Conversion table
- Lubrication types and points
- Coolant flow diagrams
- Oil flow diagrams
- Cable routing diagram
Engine
- Engine removal
- Exhaust pipe, muffler and air ducts removal
- Hoses and leads removal
- Engine mounts removal
- Select lever unit removal
- Coolant reservoir removal
- Engine install
- Cylinder head removal, checking and install
- Tappet cover checking
- Timing chain tensioner checking
- Camshaft sprocket checking
- Camshaft inspection
- Camshaft, rocker arm remove and install
- Valve and spring removal and install
- Valve and spring inspection
- Piston, pin and ring removal and installation
- Piston, pin and ring inspection
- Cylinder install
- CDI magneto removal, inspection, install
- Recoil starter disassembly and assembly
- Stater clutch and pulley inspection
- Recoil stater inspection and assembly
- Primary and secondary sheave removal
- Sheave inspection and disassembly
- Sheave assembly and install
- Clutch removal, checking and install
- Starter motor, timing chain and oil filter
- Crankcase and bearing
- Oil pump drive hear removal and install
- Oil pump drive tear removal and install
- Crankcase inspection, assembly, install
- Timing chain and guide checking
- Oil deliver pipe and strainer checking
- bearings and oil seals checking
- Shift lever install
- Oil pump drive gear install
- Oil pump and inspection
- Crankshaft removal, checking and install.
- Balancer installation
- Transmission cam and fork inspection
- Transmission checking and install
- Middle drive shaft removal and install
- Middle driven shaft removal, install and check
- Gear lash measurement
Chassis
- Front, rear wheels remove, check and install
- Wheel hub checking and install
- Brake disc inspection
- Brake drum removal and install
- Front and rear brake pad removal, install
- Front brake master cylinder inspect
- Master cylinder removal assembly, install
- Front, rear brake caliper removal, install
- Front, rear brake caliper disassembly
- Front, rear brake caliper assembly
- Handle bar check, removal, install
- Rear brake switch removal and install
- Rear brake lever install
- Steering stem and checking
- Bearing retainer removal, install
- Cable guide removal and install
- Tie rod steering knuckle remove, install
- Tie rod inspection, install
- Ball joint checking
- Front, rear arm remove, install, checking
- Front, rear shock absorber check, install
- Swingarm removal and install
- Rubber boot inspecting
Electrical
- Switch inspection
- How to inspect a switch in the manual
- Switch continuity checking
- Circuit diagram and troubleshooting
- Starting circuit operation
- Starter motor, inspection and assembly
- Charging system
- Lighting system check
- Signal system check
- 2WD circuit diagram
- 4WD circuit diagram
- Wiring diagram
A Yamaha Kodiak repair manual is a digital book of repair instructions. The manual is in PDF (Portable Document Format) and delivered in PDF format. A PDF is a file format providing images of text and graphics that looks like a printed book you'd obtain in a book store. And in most cases, it’s identical to a paperback book you’d buy in a store.
A downloadable Kodiak repair manual can be transmitted to your computer, tablet or smart phone in seconds. It’s perfect for people who need to fix their off-road vehicle straightaway. DOWNLOAD Yamaha Kodiak 450 Repair Manual
4 Comments
Jared Druss says:
I need diagram of disassembled rear differential for Yamaha kodiak 450. Do you have a manual that shows this?
Webmaster says:
Downloadable manuals are available for all years and models including the following: 1993-1994 Yamaha Kodiak 400 repair manual
1994-1995 Yamaha Kodiak 400 FWE repair manual
1995-1996 Yamaha Kodiak 400 4X4 repair manual
1996-1997 Yamaha Kodiak 400 4X4 repair manual
1998-1998 Yamaha Kodiak 400 4X4 repair manual
1999-2000 Yamaha Kodiak 400 4X4 2X4 repair manual
2001-2002 Yamaha Kodiak 400 service manual
2001-2002 Yamaha Kodiak 450 online manual
2003-2004 Yamaha Kodiak 400/450 4X4 repair manual
2005-2006 Yamaha Kodiak 400/450 repair manual
2007-2008 Yamaha Kodiak 450 repair manual
2007 YFZ450BBW YFZ 450 Bill Balance Edition LIT-11616-YF-46
2007 YFZ450SEW YFZ450 Special Edition LIT-11616-YF-46
2007 YFZ450SE2W YFZ450 Special Edition 2 – Black Flames LIT-11616-YF-46
2007 YFZ450W YFZ450 LIT-11616-YF-46
2009-2010 Yamaha Kodiak 450 workshop manual
2011-2012 Yamaha Kodiak 450 service manual
